The thickness is not more than about onequarterof the least transverse dimension and the maximum deflection is not more than about one half the thickness.
Deflection of sheet metal.
Material next you will want to determine from what material your sheet metal bracket will be made.
With this free online tool we quickly get the sheet metal bend deduction and therefore the sheet metal blank initial flat length from the finished part measurements.
Crowning is controlled on modern brakes with internal hydraulic systems which can help equalize pressure.
There is a very complicated formula that determines the deflection of the bracket under load.
Cells on the right will output the desired values.
You only have to insert interior angle flange lengths k factor inside radius and material thickness.
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This can be treated as plate bending problem.
Assuming that the plate is square and loaded with udl one can use the formula from theory of plates and shells by timoshenko case 49 to calculate deflection.
The tables below give equations for the deflection slope shear and moment along straight beams for different end conditions and loadings.
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You can find comprehensive tables in references such as gere lindeburg and shigley however the tables below cover most of the common cases.
Crowning the deflection along a bend due to the tooling or brake not being able to apply equal tonnage along the bend.